When you need precision CNC manufacturing, you need a company that can offer 5 axis machining and 5 axis milling services. At Huilicnc (huilicnc.com) Machine Shop, we can provide you with the precision manufacturing you need to get the job done right.
With our 5 axis machining capabilities, we can create parts and products that are precise and accurate to your specifications. Whether you need metal or plastic components, we can help.
We provide the services to our global clientele in diverse industries, including Automotive, Aerospace, High-Tech, Medical, Mechanical, Military, and Machine Tool. Our engineers & machinists can produce 5-axis machining parts fast and accurately, regardless of the complexity of the CNC machining parts.
Every step is regulated to ensure the most efficient use of materials and the best possible product. With our 5 axis machining capabilities, we can cut complex parts out of larger blocks or create single-piece components that require no assembly.
In this article, we give you a summary of what 5-Axis CNC machining is all about. We offer guidelines on how you can determine the best machine for your needs. Lastly, we explain how Huili can work with you to better meet your needs.
Huilicnc has years of experience in the industry. We offer personalized service so you know you are working with a team that is invested in your success. Here are the top benefits you get by working with Huilicnc:
5 axis machining is a cutting process that uses five different axes to achieve the most efficient and precise cut possible. It allows you to create contoured parts with variable thicknesses in one run.
The five axes are typically labeled X, Y, Z, A, and B. The first three axes are the same as on a 3 axis milling machine, that is, they control direction perpendicular to each of the three planes of movement. A fourth axis allows for rotation along the Z-axis and completes the full 360-degree circle around this line.
The fifth axis moves at an angle to allow various levels of movement. It is typically angled about 45 degrees below the horizontal plane of control, but it can also be above or below the XY plane.
The 5 axis machining is ideal for cutting parts with complex geometries, that can’t be made on a standard milling machine. For example, you may wish to create components that require no assembly or cutting along non-linear paths. In such a case, five-axis machining is the best option.
5-axis is 5-sided, and it is the first method used for manufacturing complex parts. It gives you more control than 4-axis machining, allowing you to produce unusual shape machining, oblique cutting, hook surface machining, punching, and many other complex functionalities.
5 Axis machining is used to produce high accuracy parts with complex geometry. Those parts are difficult or impossible to create by the traditional process because of the constrained workspace, for example, it is very hard to reach internal corners.
5 Axis machining has many advantages over other millings. They include:
5 axis machining is often confused with 3+2 axis machining, but these processes are quite different. The name itself implies that 5 axis machining has five axes of movement. There is the continuous adjustment of the cutting tool along these axes, without interruption. As such, the tooltip will always be perpendicularly positioned.
The 3+2 axis machining is also called 5-sided/ 5-axis indexed machining. It involves movements in three axes plus rotations around two axes. In other words, the movements are divided into three types: linear, angular, and circular. This process ensures that the cutting tool is positioned perpendicularly to the workpiece.
Unlike 5 axis machining, the 3+2 one has to stop/start whenever you need to reorient your tool. This slows down the overall process and often necessitates re-adjusting the machine after every operation.
Consequently, the 5 axis machining is more efficient and cost-effective because it takes less setup time and reduces processing time. It is also more productive because it reduces the need for changing the tool. This means that you can produce parts at a fast rate without wasting time reorienting your tool.
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